ME 392Q, Manufacturing Processing: Unit Processes

Unique #18800, Fall 2006

M.D. Bryant, off hrs: TTh 2-3 pm

e-mail: mbryant@mail.utexas.edu

 

Syllabus

WEEK

TOPICS

Notes

 

 

 

8/31

Introduction, Surfaces

Surfaces

 

 

 

9/7

Surfaces, Metrology

 

 

Handout HW 1 announcement: 9/7

Metrology

 

 

 

9/12

Metrology, Reliability

 

 

 

 

9/19

Machining: Physics

 

 

 

 

9/26

Machining: Physics, Practice & Tooling

Cutting forces

 

 

 

 

 

Temperatures

 

 

 

 

 

Machining Practice

 

 

 

10/3

Machining & Grinding

Grinding

 

 

 

 

HOMEWORK PROJECT 1 DUE: 10/3

 

 

 

 

10/10

Grinding & Materials

 

 

Handout final project announcement: 10/10

 

 

Handout  HW 2 announcement: 10/10

 

 

 

 

10/17

Materials: Polymers & Manufacturing Processes

 

 

 

 

10/24

Materials: Ceramics& Manufacturing Processes

 

 

Proposal for Final presentation  & project, due 10/24

 

 

 

 

10/31

Process Planning

 

 

HOMEWORK PROJECT 2 DUE: 10/31

 

 

Handout  HW 3 announcement: 11/2

 

 

 

 

11/7

Process Planning, Remanufacturing

 

 

 

 

11/14

Deformation Processes

 

 

 

 

11/21

Micro-manufacturing & machining

 

 

HOMEWORK PROJECT 3 DUE: 11/21

 

 

 

 

11/28

MEMS & Lithographic methods

 

 

Special Topics: Class presentations

 

 

 

 

12/5

Special Topics: Class presentations

 

 

12/16               MAJOR PROJECT DUE, 5 pm. Under my door or in my mailbox

 

 

 

Grading:         Class Projects (4)                    80%

                        Class presentation                   10%

                        Class attendance                      10%

 

Scores for all assignments will be posted on the UT eGradebook. Access to the eGradebook,  on UTŐs secure website         https://utdirect.utexas.edu/diia/egb/

requires your UT Electronic ID (UT-EID) and password.

 

Assistance (homework) during office hours or by appointment. For rapid response, send your question as an e-mail to     mbryant@mail.utexas.edu.

 

Collaboration: Discussion of assignments (homework and projects) with other students is encouraged, but all work submitted must be your own. Any evidence of plagiarism or other forms of scholastic dishonesty will be grounds for a failing grade in the course.

 

Major Project Topics:

      Literature review

      Problem identification/definition

      Research calculation

      Experiment construction

 

Texts and References:

 

1.         G. Boothroyd and W.A. Knight

            Fundamentals of Machining and Machine Tools, 2nd edition

            Marcel Dekker, Inc, 1989

2.         W. R. DeVries

            Analysis of Material Removal Processes

            Springer-Verlag, 1992

3.         S. Kalpakjian

            Manufacturing Engineering and Technology, 2nd edition

            Addison Wesley Publishing Co., 1992

4.         L.E. Doyle, C.A. Keyser, J.A. Leach, G.F. Schrader and M.B. Singer

            Manufacturing Processes and Materials for Engineers, 3rd edition

            Prentice Hall, 1985

5.         E.P. DeGarmo, J.T. Black and R.A. Kohser

            Materials and Processes in Manufacturing

            Macmillan Publishing Co., 1988

6.         R. A. Walsh

            McGraw Hill Machining and Metalworking Handbook

            McGraw Hill, 1994

7.         J.A. Schey

            Introduction to Manufacturing Processes, 2nd edition

            McGraw Hill, 1987

8.         L. Alting

            Manufacturing Engineering Processes, 2nd edition

            Marcel Dekker, Inc, 1994

9.         S. Kalpakjian

            Manufacturing Processes for Engineering Materials, 2nd edition

            Addison Wesley Publishing Co., 1991

10.       H.V. Johnson

            Manufacturing Processes, 2nd edition

            Glencoe Publishing Co., 1987

11.       A. H. Slocum

            Precision Machine Design

            Prentice Hall, 1992

12.       C. Dotson, R. Harlow and R. L. Thompson

            Fundamentals of Dimensional Metrology, 4th edition

            Thomson Delmar Learning, 2003.

 

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