|

Experiments
Experimental Equipment
There are several pieces of equipment that are key in the field
of fire science. This page will give a description of some of them.
This information is mostly taken from Drysdale, D. (1998) An Introduction
to Fire Dynamics, second ed. John Wiley and Sons, New York.
| Measurement Apparatus
|
Apparatus |
| Heat release rate from
a large composite item |
Cone Calorimeter |
| Flash Point / Fire Point |
Pensky-Martens apparatus |
| Flammability Limits |
Bureau of Mines apparatus |
|
Cone Calorimeter
The cone calorimeter, also known as the oxygen consumption calorimeter,
is based on the realization that the heat release rate of almost
all hydrocarbon fuels is the same, when it is normalized by the
amount of oxygen consumed. This is a rather surprising result, but
it's true: almost all hydrocarbon fuels release 13.1 kJ / gram O2
(±5%) consumed assuming complete combustion. This assumption is
not always met, but the main form of incomplete combustion products
is carbon monoxide, and the change in energy release due to formation
of carbon monoxide rather than dioxide can be calculated, using
the methods described in the thermodynamics section (link to thermo
section). However, this is a fairly small correction to the method,
since a "high" concentration of CO in air (enough to incapacitate
a person after 30 minutes of exposure) is only 0.1% by volume. Therefore,
in its simplest form, a detector which can measure the amount of
oxygen in the outlet flow is sufficient to give an estimate of the
heat release rate from the fire. Note that, if there is no CO2 or
H2O detector, the gas must be dried and the CO2 must be removed
with a chemical sorbent. This is because the amount of CO2 and H2O
in the exhaust is unknown - each must be either removed or measured
in any form of this measurement. Note also that house fires are
generally not hot enough to form significant amounts of nitrogen
oxides (NOx), so nitrogen acts purely as an inert diluent in these
systems.
A diagram of a cone calorimeter is shown below. The burning item
is often placed on a scale to measure the mass burning rate as well.

Example calculation
300 cfm of air at 298 K flows into a cone calorimeter
where a large upholstered recliner is burning. The pressure is atmospheric
throughout. The outlet gas flow is dried, cooled to 298 K, and the
CO2 is removed, at which point there is a minimum flow rate of 268
cfm and a simultaneous minimum oxygen concentration of 11.7%. Find
the maximum heat released from the burning recliner.

By assumption, in the inlet air, there is 21% O2
and 79% N2 (XO2,in=0.21, XN2,in=0.79).
M is the molecular mass of the species (MO2=32
gm/mol, MN2=28 gm/mol)
1)
Find the inlet mass flow rate of oxygen and nitrogen

2)
Find the outlet mass flow rate of oxygen, assuming that the
nitrogen mass flow rate does not change (i.e. the nitrogen is inert).

3)
Find the maximum heat released during combustion, , from the mass
of oxygen consumed, using the heat released per O2 consumed,
E = 13.1 kJ/gm.

This calculation can be made more accurate by measuring
the inlet and outlet concentrations of CO, CO2, and H2O.
Cone calorimeters are used in a wide range of sizes.
The smallest are bench-scale devices easily used in any lab. One
of the largest is the cone calorimeter planned for the new Fire
Research Laboratory being built by the U.S. Bureau of Alcohol,
Tobacco, and Firearms. It will be large enough that a two-story
house can be built and burned inside it!
For more information on cone calorimeters, see
several of the articles in Babrauskas, V., and Grayson, S. J. eds.
(1992) Heat Release in Fires, Elsevier Science Publishing,
New York.
Pensky-Martens Apparatus
The Pensky-Martens apparatus is used for measuring
the flash point and fire point of liquid fuels. Flash point is
defined as the temperature at which a flammable mixture is formed
above a pool of liquid fuel. At the flash point, the fuel vapors
will combust, but the combustion will not generate enough heat to
create a sustained fire above the liquid fuel. The Pensky-Martens
apparatus essentially allows a direct measurement of the lower flammability
temperature calculated in the thermodynamics section (link). Flash
point is usually given for a closed cup, but can also be given for
an open cup where the fuel is exposed to open air. The fire point
is the temperature at which the fuel vapors above an open cup of
fuel are flammable, but also contains enough energy to heat the
surface of the fuel, vaporizing more fuel and leading to a sustained
pool fire. The fire point is always a higher temperature than the
flash point for a given fuel.
Considering that the flash point is too cool to
cause a sustained pool fire, one might wonder why it is important.
The key to this question is to consider a flash in a closed container.
The container holds a flammable mixture of fuel and air. As mentioned
in thermodynamics, the pressure increase due to combustion in a
closed chamber is generally a factor of 10 - an atmospheric mixture
will suddenly be pressurized to 10 atmospheres. In all likelihood,
a simple liquid container (like a gasoline can or a tanker truck)
will not be designed to sustain such an overpressurization, and
it will burst violently, potentially doing damage to whatever is
nearby.
The Pensky-Martens apparatus is simply a small
cup, usually with an airtight cover, holding liquid fuel. The cup
and cover are designed to sustain the kind of overpressurization
mentioned above without bursting. The temperature of the fuel is
slowly increased, and a small pilot flame is periodically inserted
into the atmosphere above the liquid for a brief period. The lowest
temperature at which the pilot flame ignites the fuel-air mixture
is the flashpoint.
The Pensky-Martens apparatus can also be used in
an open cup form. As shown in the figure below, the concentration
of fuel vapor above the surface of the liquid decreases monotonically
with height, so it is important that the height of the pilot flame
be closely controlled. The open cup apparatus can be used to
find both an open cup flash point, which is generally greater
than the closed cup flash point, and a fire point, when the pilot
flame ignites a self-sustaining flame above the fuel. Because
the chamber is open, there is no problem of overpressurization
in this case, so the open cup flashpoint is perhaps less important
than the closed cup flashpoint.

Schematic
of Pensky-Martens Open Cup Apparatus
If a reference lists a flashpoint, it is almost
certainly the closed cup flashpoint. However, if in doubt, it is
good to clarify the test used to get a particular temperature.
Assuming that a number is the closed cup flashpoint is not a conservative
assumption, because the open cup flashpoint is higher than the closed.
For example, the closed cup flashpoint of n-decane is 44 șC, the
open cup flashpoint is 52 șC, and the fire point is 61.5 șC.
For further information on the Pensky Martens apparatus,
see Drysdale, D. (1998) An Introduction to Fire Dynamics,
John Wiley and Sons, New York, p. 202-207.
Bureau of Mines Flammability Limits Apparatus
The apparatus used to measure flammability limits
was developed at the U.S. Bureau of Mines in the late 1940's and
early 1950's. A schematic of the basic setup is shown below. A
mixture of air and fuel vapor is injected in a vertical tube 150
cm long with a 5 cm inside diameter, and the circulation pump is
activated briefly to assure good mixing. The cover plate at the
base of the tube is opened to provide pressure relief, and a spark
source is used to ignite the mixture at the bottom of the tube.
The mixture is flammable if the flame propagates upward at least
75 cm. The tube inside diameter is 5 cm because that is the smallest
diameter at which quenching effects from heat transfer to the tube
walls were seen to be insignificant

For more information on the Bureau of Mines apparatus,
see Coward, H. F., and Jones, G. W. (1952) 'Limits of Flammability
of Gases and Vapors'. US Bureau of Mines Bulletin 503.
|